"Die" in die stamping refers to the tools that are used in the process of stamping metal. The primary use of a stamping die (Figure 1) is to use basic techniques like cutting, slitting, and bending to morph a metal sheet into the form needed. Read More…
Leading Manufacturers
American Industrial Company
Gurnee, IL | 847-855-9200We are the metal stampings experts. We have over 30 years of experience creating customized solutions for our customers in a wide variety of industries. We are fully 9001:2008 certified, and we bring that high quality commitment to everything we do.
G&M Mfg. Corp.
Crystal Lake, IL | 815-455-1900Manufacturer of precision metal stampings for the automotive, electronics, electrical, medical, industrial & consumer markets.
Talan Products Inc.
Cleveland, OH | 888-327-6714As a premiere metal stamping company in the United States, we are fully capable of producing the engineered products you need to get to get your job done.
Fast-Rite International, Inc.
Glendale Heights, IL | 888-327-8077Fast-Rite International offers a full line of top quality metal stampings, including multi-slide, four slide, progressive die products, and precision laser cutting. Our products can be manufactured from various materials such as steel, bronze, copper, brass, aluminum, steel and stainless steel. Visit our website or call us today for more details on our metal stamping capabilities.
Apex Spring & Stamping Corporation
Grand Rapids, MI | 616-591-9524Apex Spring & Stamping is a certified minority owned company that manufacturers springs, stampings, wire forms, clips, and fasteners. Our core industries include automotive, office furniture, medical, recreational, consumer goods, and appliances. We also specialize in value added assembly and prototyping. Our engineering team will ensure your part is both functional and cost-effective. IATF 16949 Certified.
Manitowoc Tool and Manufacturing
Manitowoc, WI | 920-686-8232Established in 1965, Manitowoc Tool and Manufacturing imbues their tool and die design process with decades of expertise. We currently offer metal stamping, fabrication, and tool & die services. From design to prototyping to assembly, Our experts provide superior customer service and dependable delivery.
Winzeler Stamping Company
Montpelier, OH | 419-485-3147For four generations, Winzeler Stamping has been a custom brass stampings manufacturer. Our products include automotive stampings, deep drawn metal stampings, injector sleeve stampings, appliance component stampings, handle hardware stampings and fillerneck stampings.
What is Die Stamping?
"Die" in die stamping refers to the tools that are used in the process of stamping metal. The primary use of a stamping die (Figure 1) is to use basic techniques like cutting, slitting, and bending to morph a metal sheet into the form needed.
It consists of a pairing of male and female parts. The metal cutting and shaping components of a die are made of various materials. The most important component of die stamping is called "tool steel," which is made up of hardened steel. But there are other durable and resilient materials like carbide etc, which can also be used to serve the purpose.
Dies come in various size ranges. It could be as small as those to make microelectronics and as large as to make automobile bodies.
Figure 1Materials Used in Die Stamping:
Tool steel is one of the main components used in die stamping. Hence it is made up of different types of materials. Deciding which material will be right depends on the type of metal being molded. There are generally two categories of metals:
- Ferrous metals- the ones that contain iron e.g. steel.
- Non-Ferrous metals- the ones that do not contain iron e.g. aluminum.
Along with iron component factors, high volume and size of the die also plays a crucial role in the type of material used.
- Carbon tool steel: It is cost effective and has good processing ability but it lacks when it comes to strength and heat resistance.
- Low alloy tool steel: In comparison to carbon tool steel it has better heat resistance and is better able to withstand wear and tear. It is more hardened and can resist cracks.
- High carbon high chromium tool steel: It is long lasting, more able to harden and has little malformation as a result of friction.
- High carbon medium chromium tool steel: It has less but evenly distributed chromium unlike high carbon high chromium. Hence better performance overall.
- High-speed steel: It is the toughest and hardy among mold steels and has the highest ability to withhold pressure.
- Base steel: Little alterations with high speed steel i.e. carbon content and the addition of other elements, results in base steel which is an even improved version of high speed steel.
- Carbide and steel cemented carbide: The most tough and resistant one but has poor molding or bending strength.
Types of Die Stamping:
Die stamping can be segregated based on production. Following are some of the divisions:
Line Die Stamping:
Line stamping performs one function per cycle. It is appropriate for small scale operations where the high volume of the products is not required.
Compound Die Stamping:
Medium or large scale manufacturers can use compound die stamping as it is an improved version of line die stamping. It performs one or more functions simultaneously e.g. it can do piercing and blanking at the same time. Unlike line die stamping, compound die stamping is faster and cost effective in producing larger volumes. But it doesn’t do well with bending and morphing.
Progressive Die Stamping:
It handles more than one operation per cycle by utilizing its multiple stages of processing. This feature enables progressive die stamping to produce larger amounts of piece parts with less labor and less interference.
Transfer Die Stamping:
Transfer die stampings are like progressive dies. They involve moving stations that transfers piece parts from one position to another for processing. These often offer less tooling costs.
Industrial applications:
Die stamping has industry wide applications like in automobile industry, medical industry and also household industry. A very niche example is the cover of a beverage, produced by a progressive die stamping.
Figure 2Why choose Die stamping:
Difficult materials can be processed using die stamping. The varieties of tool steel materials used have the tendency to cut and bend different types of metals.
No. of units required can be accomplished more efficiently. For example die cutting can manufacture more piece parts than laser cutting at the same time.
Automation of higher levels is offered by die stampings as compared to other tools. It immediately decreases the cost to micromanage the process.
Speed is also a selling factor as described as large volumes can be manufactured in less time by die stamping.
Cost can be adjusted as per user’s finances while using die stamping, depending upon the volume and scale of operations.
